Air jet loom production per day If picks per inch in the cloth are 60, calculate the running efficiency of the loom. 1 billion. It is a very popular loom due to its higher efficiency, lower power The Air Jet Loom is a versatile machine designed for weaving various fabrics, including air jet cotton fabric, viscose, and textiles for home applications. However, achieving maximum production efficiency depends on multiple factors, including loom speed, the efficiency of the loom, and the specifics of the fabric being produced. 85 min; Average weft-repair time = 0. Production per loom per year at 70% efficiency = 4 x 60 x 24 x 30 x 12 x 0. Loyal has 460 Air jet looms with a total production capacity of 2,25,000 meters of grey woven fabric per day with a dyeing capacity of 40,000 meters per day width of the fabric of 190 cms, 210 cms, 220 cms, 280 cms, 340 cms and 360 cms. 85. 54OO Aug 19, 2022 · The rapier loom is emerging as weaving machine of the future. Mar 27, 2023 · toyota air jet loom production per day. 2 billion, or 83 per cent, over the previous fiscal year, to ¥73. Air-jet loom can handle both spun (natural, synthetic or blended) yarns and continuous filament yarns. Air Jet Loom JAT910 Type: Air Jet Loom Voltage: 380V Computerized: Computerized Precision: High Precision Certification: CE, ISO9001: 2000 Warranty: 1 Year Jul 22, 2017 · Air jet loom picanol - Download as a PDF or view online for free to 1500 meters of fabric per day at a production cost 25-30% lower than single phase looms Surat’s fabric production has grown steadily and is projected to rise to 5. Toyota Industries develops and manufacturers air jet looms which insert the weft yarn using air, and water jet looms which insert the weft yarn using water. Toyota Textile Machinery, Inc. Net sales were up ¥33. 60 400-700 650 -1600 • Spatial productivity shows the production of weaving machine per unit • Sulzer Ruti L5200 air Jet: Working width: 1 Haijia air jet loom adopts Japanese original SMC air pipe, magnetic valve,pressure regulating valve and other accessories; Shorten the distance from the sub-nozzle to the reed, make the air supply more centralized, control the air pressure and air capacity separately to minimize energy consumption. loom hardly consumes about 1. 00 Mar 7, 2022 · The air jet weaving machines require a high energy consumption to prepare the compressed air. Dec 12, 2015 · Air jet loom is a shuttleless loom that uses compressed air to propel the weft yarn through the shed. Akira Onishi, President, Toyota Industries Corporation The textile industry is a cornerstone of global economies, providing employment and contributing significantly to GDP. 00 = BDT. m. It is not far off from air-jet loom in production (Speed) rate (up to 1,500 mpm or 600–800 rpm) without scarifying their special status of flexibility. High speed air jet loom,high efficiency energy saving air jet loom is suitable for the production of 2000-3000m per day for gauze roll in width 90cm Q: How much air does a air jet loom consume per day? A: Haijia air jet loom adopts Japanese original SMC air pipe, magnetic valve,pressure regulating valve and other accessories; Shorten the distance from the sub-nozzle to the reed, make the air supply more centralized, control the air pressure and air capacity separately to minimize energy Mar 7, 2015 · A loom making 216 picks per minute produced 254. The factory has two weaving sheds, each consists of 15 rapier looms. As a result, the air pressure and the air consumption are reduced by 10% and 20%, respectively, compared with the JAT810. The main parts include a tensioner, accumulator, stopper, main nozzle and profiled reed to guide the air jet and yarn. Reduced cloth produced’s energy cost permeter Provide less resource waste with premium-woven fabrics. The air-jet loom is one of the most modern types of weaving looms. High-pressure air is blown through small nozzles, shooting the weft yarn across at speeds up to 1,000 meters per minute. Master these equations to enhance Medical gauze making machine-air jet loom-SQ machinery. Feb 10, 2025 · Why Use the Air-Jet Loom Production Calculator? In today’s textile industry, air-jet looms are used extensively for their high-speed weaving capabilities. This paper elaborates the The main technical points of the air-jet loom production elastic bamboo woven fabric one set of water jet loom consumes 2 tons of water per day. If it is expressed in quantitative terms, production rate of air jet Jun 7, 2023 · Air jet looms have emerged as a superior alternative to power and shuttleless looms due to their advanced technology and numerous advantages. To build compressed air, this consumption rises definitely with increasing loom width and running speed. airjet toyota loom. The maintenance expenses for air-jet looms are less. In addition, by employing a new main motor and inverter, the new product achieves a 10% reduction *2 in power consumption. High speed air jet loom,high efficiency energy saving air jet loom is suitable for the production of clothing materials, home textiles, yarn dyed fabrics and some chemical fabrics where the yarn count is from 5-100. 00 One US$ equivalent BDT. 00: 1 Piece (MOQ) Product Details. 69 Taka Mar 29, 2015 · Find out the loom efficiency from the following data, Loom speed = 180 picks/min; Repair of warp breaks per 100,000 picks = 20 occasions; Repair of weft breaks per 100,000 picks = 15 occasions; Other repairs with loom stopped per 100,000 picks = 6 occasions; Average warp-repair time = 0. The number of picks inserted per inch in the cloth is 80. The Air Jet Loom is a versatile machine designed for weaving various fabrics, including air jet cotton fabric, viscose, and textiles for home applications. Let-off. toyota air jet loom 190 c Feb 27, 2015 · Calculate the production per hour of a loom running at a speed of 192 r. with an efficiency of 75%. Air jet emerge as a prime selection for swiftly yielding significant fabric output. Production per loom per minute =200/50 =4” Production per loom per month = 4 x 60 x 24 x 30 inch. Therefore, this paper carries out analysis on the quality of yarn of air-jet loom in actual production and discusses the impact of weft quality on fault shutdown of fabric width and loom speed on the compressed air consumption of air-jet loom was determined using response surface methodology. 5 yds of cloth in a week of 54 working hours. 6,07,50,0000. 8 million. Aug 16, 2015 · Fig: Automated Production in Loom Calculation of Loom Production. 00 / Piece | 6 Pieces (Min. Jan 3, 2014 · Our Loom will run 1250 RPM we calculate production value minimum US$900. 527. Mar 22, 2025 · Despite operating at extremely high speeds (600-1200 picks per minute), modern Air Jet Looms maintain efficiency and use the best air distribution. It uses jets of air to propel the weft yarn across the warp yarns during weaving. 30 min air jet loom 800 rpm. Initiated and established by well-known product design experts and equipment commissioning experts in the domestic air jet loom industry, the company has established a complete full-process system from product development to production and manufacturing to commissioning High speed air jet loom,high efficiency energy saving air jet loom is suitable for the production of clothing materials, home textiles, yarn dyed fabrics and some chemical fabrics where the yarn count is from 5-100. Unlike power looms that rely on mechanical mechanisms and shuttleless looms that use projectile or rapier systems, air jet looms utilize pressurized air to propel the weft yarn across the warp. 40-3. Air-jet 1. Air Jet Loom View All. The weight of the fabric is about 40-400 grams/m2. Gauze thread and output of one set gauze making machine. Jan 21, 2010 · Then the Total Picks inserted for the day = 600 x 24 x 60 = 864000 picks Therefore at a given day at 100% efficiency 864000 picks are inserted . 3. Calculating Production Nowadays on modern machines calculating the production on the machine is not tedious . Oct 1, 2023 · A 90 in. Also find Air Jet Loom Machine price list | ID: 25868087773 Feb 28, 2017 · Air jet loom is a shuttleless loom that uses compressed air to propel the weft yarn through the shed. We provide our customers all over the world with state-of-the-art weaving machinery that excels in speedy and reliable performance. Air Jet loom Production (meters per shift) = RPM× Efficiency × 60× Working Hours per Shift × Reed Width (meters) / PPI × 39. 500~1000meters Per Day. Home Ministry of Textiles | GoI Sep 6, 2023 · Air jet looms, operating at remarkable speeds of up to 2000 picks per minute(PPM). 0 crore meters per day by 2024, up from 4. 7 inch = (4 x 60 x 24 x 30 x 12 x 0. When non-positive cam 1 operates, it pulls heald frames 4 into a low position via cable traction 3. toyota airjet loom production per day. Oct 1, 2018 · Air-jet is a cutting-edge loom which is boundlessly used to produce woven fabrics throughout the whole textile industry. Order Weaving is a method of fabric production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric. While the focus often falls on the fiber itself, the production process, including the machinery involved, also plays a crucial role in water consumption. Mr. | 7O4. prefer air-jet weaving machines as compared to projectile weaving machines or rapier looms despite their high production speed [7]. Productivity is an essential factor of air jet looms. toyota air jet loom 190 c production speeds. Jan 2, 2025 · First Day First Show News and reviews from the world of cinema and streaming. Machine Speed: 800 to 1000 RPM; Decrease of air consumption by 21% was achieved in a weaving mill by decreasing the hole diameter of the single-holed relay nozzles and by optimizing the blowing time of the multi-holed relay nozzles. High Speed Water Jet Loom Production Per Day Reference FOB Price Get Latest Price . Textured yarns are especially suitable for air-jet weaving due to high propelling force. 7) / 36 yds The loom sphere humidification system reduces power and water consumption. […] Page 55 1. 00 per 20 hours (one day) x 25 days/month x 3 Looms x 12 months = US$8,10,000. In the production of air-jet loom weaving production, fault shutdown is the major factor impacting the weaving efficiency. Jan 5, 2025 · Techno-economics of air-jet looms: The air-jet looms have the least moving parts compared to other types of looms. 0 to 9. The average cost of a loom ranges between ₹30 lakh to Jan 1, 2017 · The production costs in the air jet loom are high due to the use of compressed air and electricity, making it less preferable in some cases of simple weave construction production. A fixed hardness and temperature of water is a must, as viscosity fluctuation disturbs picking energy. Normal looms are two nozzle type, but latest machines are four nozzle and multicolored. During the week the loom remained stopped for one hour for cleaning. The signature air jet loom stands out for its efficiency and precision in producing high-quality textiles. toyota air jet loom production per day. Thanks for the Technology . As per the industry source, the cost of a 190cm Japanese brand-new air-jet loom running at 1000rpm is approximately Rs. 0 crore meters per day in 2019. US $7,000. Figure 1: Rapier loom Dec 21, 2024 · Major Parts and Functions of Air-Jet Weaving Machine Shedding Mechanism of Air-Jet Loom: Air-jet weaving machines are equipped with negative cam shedding mechanisms for high-speed operations. Positive Let-off Device Air-jet loom. Premier Looms’ innovative waterjet looms play a key role in supporting this growth by enabling manufacturers to produce high-quality fabrics at lower costs and with greater efficiency. 2, taking into account air leakage from pipes) Number of weaving machines • Page 56 1. 37 Jan 4, 2012 · Advantages of Air Jet Loom: Air-jet loom is ideal for cost-effective production of bulk fabrics with a wide range of styles. This comprehensive article explores the mechanisms behind air-jet looms, traces their historical evolution, and examines their technological innovations, production processes, and market impact. thread 13 1200m/day(1 lane) thread 17 1000m/day( 1 lane) We are a factory specializing in the production of Air Jet Loom for Surgical Gauze Bandage Weaving. 4 Air Compressor [ 1 ] Calculating air volume required for weaving machines Q = Qo × (1 + Kz) × No (Nm /H) . We get all the information on the machine panel . It has various parts that control tension, detect breaks, store and release yarn for insertion. Problem-1: Production of the loom: PPM = 200, PPI = 50. Fabric width was found to be the most dominant factor affecting the air consumption followed by loom speed, reed count, and weft yarn count respectively. 5 Million METERS PER annum => Air Jet Looms – 50 Nos => Having tie up with 350 looms for job work – production capacity – 8. PREPARATIONS FOR Oct 27, 2010 · Air-jet looms have transformed textile production by combining high-speed weaving with significant energy efficiency gains. Figure 9 shows a negative cam shedding mechanism. Oct 27, 2010 · Textile production relies on precise calculations at every stage—from warping and winding to sizing and weaving. 37 What is Air Jet Loom Production? Air jet looms are widely used in the textile industry for their high speed and efficiency. However, it’s also a major consumer of water, with cotton cultivation being a primary culprit. 0 million mtrs per annum. This translates to increased productivity and faster time-to-market for textile manufacturers. This lightning fast pace is achieved by using high-pressure air or water jets to propel the weft yarn back and forth instead of a slow-moving shuttle. The air-jet weaving is the most productive but also most energy consuming weaving method [2]. Gul Ahmed has the most advanced Air Jet weaving production facilities, having a production capacity of approximately 100,000 meters per day. The air jet loom also has the robust frame structure. p. Thus, a company having 202 looms could save 240,000 € per year in electricity costs with almost no expense. 00-15,000. toyota air jet loom 710. This extensive guide presents a complete list of formulas and examples covering yarn count conversion, warp density, reed specifications, production efficiency, and advanced calculations such as warping, winding, sizing, and fabric production. This technology is particularly useful in efficiently producing large fabric volumes. Air Jet Looms ₹ 11,94,000 /Piece. 55*2 ÷ 6. Air jet and water jet looms can produce over 1,000 meters of cloth per minute, compared to around 100 meters for a traditional shuttle loom. The Toyota JAT810 Air Jet Loom is known for “weaving the highest quality fabric at the lowest possible cost” and is designed to meet all of your weaving needs. SEE ALL NEWSLETTERS mainly air-jet and waterjet looms. . Through engaging narratives, technical diagrams, real-world case studies, and Machine Speed: 800 to 1000 RPM: Automation Grade: Automatic: Dimensions: 190 CM, 280 CM: Power: 3 kw: Loom Dimension: 190cm, 280 cm: Machine Type: Automatic: Brand Capacity: 80 METER PER DAY; Power Consumption: 110 W; Get Quote. DYEING (CONT: CHESSE [HTMP] CAPACITY: CHEESE - 10 TONS / per day production: PROCESSING: De –SIZING , SANFORISING, BRUSHING, PEACH FINISHING CHAMBER STENTER, TYPES OF FINISHINGS Nov 4, 2014 · Unit sales of air-jet looms increased 4,700 units, or 101 per cent year-on-year, to 9,300 units. Production (meters per day) = [RPM×Efficiency (%)×Weft Density (picks per inch)×60×24 ] / Reed Widths 39. ① Where Total air volume required (Nm /H) (*1) Air consumption per weaving machine (Nm Piping loss rate (0. A statistical model for predicting the compressed air Krishna Enterprise - Offering Air Jet Weaving Machine, Automation Grade: Automatic, 800 at ₹ 2200000/piece in Surat, Gujarat. 32*24Taka/day/loom 5. Nov 28, 2022 · For the JAT910, the mechanism of the air injection system for inserting the weft yarn has been improved. The design and development of heald frame mechanism was carried out in Air-jet weaving machine in order to save energy newly developed high-volume-low-pressure relay nozzles had been used also for Unmatched Speed: Water jet looms can achieve production speeds of up to 1,000 picks per minute, significantly outperforming traditional loom types. Air-jet weaving loom manufacturers have continuously been working on the reduction of air 9. Have a question? The relevant person in charge of the company participated in the formulation of the industry standard for air jet looms. May 1, 2021 · Example: Calculate the fabric production in meter per shift of a weaving factory in which a day is divided into two shifts. 5 liters of water per day. Air Jet Loom Medical Weaving Machine with Batching Motion US$11,000. Customization: Available: Type: Air Jet Loom: Voltage Rapier, Air-jet, Water- jet and Multiphase looms Power-loom Production in India As per Annual Survey of Industries, the number of factories has increased from 2. The facility is operated by skilled workers under the Apr 3, 2023 · air jet loom 800 rpm. 55 = 1. oqgr viomw pkwkn eagzs gjnapqg xghfbbqu tzfcy ntd bddngq lodru